Mechanical Engineering, Automotive Engineering, Mechanics of Materials, Metals and Alloys
3
Scopus Publications
7
Scholar Citations
2
Scholar h-index
Scopus Publications
Investigation of friction stir weld joints of copper sandwich aluminium alloy Manoj Kumar Gupta, Rajesh Rathore, Jitendra Nath Mahto, Tarun Kumar Gupta, Dhramvir Mangal, Brijesh Gangil Welding International, 2026 Aluminum alloys and their composites are widely used in the automotive, aerospace, and construction industries for the manufacture of various parts and components. Friction stir welding is a unique and innovative method for joining similar and dissimilar materials/components without increasing their weight. Various researchers have reported FSW of Al–Cu dissimilar materials. However, sandwiching of Cu material between the joining edges has not yet been reported. The novelty of this study lies in introducing a Cu sandwich between the joining edges and investigating its effect on the joint properties of an Al-1120 plate welded by friction stir welding. Welding is carried out at tool rotational speeds of 900, 1400, and 2240 rpm, and at a constant transverse speed of 27 mm/min, using a conical-threaded pin profile FSW tool. The properties of sandwiched and unsandwiched weld joints were compared. The result reveals that weld joints fabricated at 1400 rpm exhibit higher tensile strength. Higher flexural strength was observed in weld joints fabricated at 2240 rpm. Furthermore, the wear behaviour of weld joints fabricated at 1400 rpm exhibits superior. It is strongly recommended that Cu sandwich joints not be used in applications where corrosion is suspected.
Adhesive assisted TiB2 coating effects on friction stir welded joints Amit Kumar Kundu, Manoj Kumar Gupta, Nitesh Singh Rajput, Rajesh Rathore Scientific Reports, 2022 Friction stir welding is a novel technique for joining ferrous and non-ferrous materials in a solid state. The groove fill techniques are most popular and generally used by researchers to dope reinforcement in the FSWed zone to improve the properties of joints. The main drawback of this technique is that a few amounts of reinforcement material come out from the groove during the fabrication of the joint. In the present work, the adhesive-assisted reinforcement technique was used to overcome this problem for the fabrication of particulates reinforced friction stirred weld joint. In the present work, the aluminum alloy plate edges were coated with a thin layer of TiB2. The coated and non-coated edge plates were joined using friction stir welding at the rotational speed of 1400 and 2240 rpm, and welding speed of 32 mm/min using a taper threaded pin tool. The tensile strength of coated edge plate welded joints was found highest in comparison to non-coated joints which was 39.74% superior. The percentage elongation of coated edge joint was observed about 1.5 times lower than the non-coated edge plate joint. The flexure strength of TiB2 reinforced coated edge joint was found about 1.5 times higher. However, the impact strength of coated edge plate was found nearly three times lower than the uncoated edge joints. The TiB2 coated edge joints reveal 22.75% higher hardness than the non-coated edge plate joints welded at the rotational speed of 2240.
RECENT SCHOLAR PUBLICATIONS
PROCESS AND TOOL FOR ADHESIVE ASSISTED COATING TECHNIQUE FOR PARTICULATE REINFORCED BUTT JOINING USING FRICTION STIR WELDING DRMKGDRNSRRRAKKDRJN MAHTO US Patent App. 202,311/022,052 , 2024 2024
IoT BASED TURRET CHUCKER MACHINE DSK Dr. Rajesh Rathore, Dr. Kunal Rohira, Dr. Bhupesh Kumar Singh, Dr ... IN Patent App. 425330-001 , 2024 2024
Modification of piston and hydraulic system using taguchi response surface optimization APDRRV Singh International Journal for Science and Advance Research In Technology 10 (8 … , 2024 2024
Optimization of the response surface of tube-flange welded joints subjected to torsional loading APDRRV Singh International Journal for Science and Advance Research In Technology 10 (8 … , 2024 2024
Advancement of drilling process parameters using taguchi method for 6082aa material ACVSDR Rathore International Journal for Science and Advance Research In Technology 10 (8 … , 2024 2024
Parametric Optimization of Gas Metal Arc Welding (GMAW) Process by using Taguchi method on AISI304 NS Sunny Soni , Vivek Singh , Rajesh Rathore International Journal for Science and Advance Research In Technology 10 (2), 1-4 , 2024 2024
Effects of Tool Rotational Speed on Friction Stir Welded Joints of 1120 Al R Rathore, MK Gupta, NS Rajput, AK Kundu Iranian Journal of Science and Technology, Transactions of Mechanical … , 2023 2023 Citations: 2
DESIGN AND STATIC STRUCTURAL ANALYSIS OF COMPOSITE DRIVE SHAFT USING FINITE ELEMENT ANALYSIS METHOD RR Arbaz khan, Vivek singh International Journal of Research and Analytical Reviews 10 (2), 86-96 , 2023 2023
DESIGN AND STRUCTURAL ANALYSIS OF CONNECTING ROD USING FEM RR Anshul Kamble, Vivek Singh International Journal of Research and Analytical Reviews 10 (2), 522-530 , 2023 2023
DESIGN AND ANALYSIS OF DEEP DRAWING USING PUNCH AND DIE WITH VARIOUS MATERIALS BY FEM METHOD PP Neeti Soni , Vivek Singh , Rajesh Rathore International Journal for Science and Advance Research In Technology 9 (5 … , 2023 2023
REVIEW OF SINGLE POINT CUTTING TOOL BY VARIABLE DEPTH OF CUT THROUGH FINITE ELEMENT METHOD RR Vivek Kumar Singh , Vivek Singh International Journal for Science and Advance Research In Technology 9 (4 … , 2023 2023
A REVIEW ON VALUE ANALYSIS ON CONSTRUCTION EQUIPMENT PP Suraj Verma , Rajesh Rathore , Vivek Singh International Journal for Science and Advance Research In Technology 9 (11 … , 2023 2023
A REVIEW OFFINITE ELEMENT ANALYSIS FOR DEEP DRAWING PROCESS RR Neeti Soni , Vivek Singh International Journal for Science and Advance Research In Technology 9 (3 … , 2023 2023
DESIGN AND ANALYSIS OF SINGLE POINT CUTTING TOOL BY VARIABLE DEPTH OF CUT THROUGH FINITE ELEMENT METHOD RR Vivek Kumar Singh, Vivek Singh International Journal of Research and Analytical Reviews 10 (Issue1), 587-604 , 2023 2023
Adhesive assisted TiB 2 coating effects on friction stir welded joints AK Kundu, MK Gupta, NS Rajput, R Rathore Scientific Reports 12 (1), 17894 , 2022 2022 Citations: 5
ANALYSIS OF DESIGN, AND VALUE ENGINEERING-MANUAL FLOW CONTROL PNEUMATIC VALVE PRR Ajay Kumar International Journal for Science and Advance Research In Technology 8 (9 … , 2022 2022
FAILURE MODE EFFECTS ANALYSIS (FMEA) BY SIX SIGMA METHODOLOGY FOR POTENTIAL FAILURES, ELIMINATE AND MINIMIZATION OF THE RISK MRR Shubham Patidar International Journal of Research and Analytical Reviews 9 (3), 279-284 , 2022 2022
Study and Optimization of Defects in Casting Used in Foundry with the Use of Six Sigma Methodology APVD Shubham Verma, Asst. Prof. Vivek Singh, Prof. Rajesh Rathore International Journal of Scientific Research & Engineering Trends 7 (5 … , 2021 2021
VALUE ANALYSIS OF WALL PLASTERING SEMI-AUTOMATIC SPRAY GUN RR CHANCHAL KUMAR SALODE,Dr PRADEEP KUMAR PATIL,AMIT KUMAR KUNDU Journal of Emerging Technologies and Innovative Research 6 (5), 3220328 , 2019 2019
DESIGN, DEVELOPMENTAND VALUE ANALYSIS OF PNEUMATICMANUAL FLOW CONTROL VALVE CKS SUBODH MUNGRE,RAHUL JOSHI, AMIT KUMAR KUNDU, RAJESH RATHORE Journal of Emerging Technologies and Innovative Research 6 (5), 1-11 , 2019 2019
MOST CITED SCHOLAR PUBLICATIONS
Adhesive assisted TiB 2 coating effects on friction stir welded joints AK Kundu, MK Gupta, NS Rajput, R Rathore Scientific Reports 12 (1), 17894 , 2022 2022 Citations: 5
Effects of Tool Rotational Speed on Friction Stir Welded Joints of 1120 Al R Rathore, MK Gupta, NS Rajput, AK Kundu Iranian Journal of Science and Technology, Transactions of Mechanical … , 2023 2023 Citations: 2
PROCESS AND TOOL FOR ADHESIVE ASSISTED COATING TECHNIQUE FOR PARTICULATE REINFORCED BUTT JOINING USING FRICTION STIR WELDING DRMKGDRNSRRRAKKDRJN MAHTO US Patent App. 202,311/022,052 , 2024 2024
IoT BASED TURRET CHUCKER MACHINE DSK Dr. Rajesh Rathore, Dr. Kunal Rohira, Dr. Bhupesh Kumar Singh, Dr ... IN Patent App. 425330-001 , 2024 2024
Modification of piston and hydraulic system using taguchi response surface optimization APDRRV Singh International Journal for Science and Advance Research In Technology 10 (8 … , 2024 2024
Optimization of the response surface of tube-flange welded joints subjected to torsional loading APDRRV Singh International Journal for Science and Advance Research In Technology 10 (8 … , 2024 2024
Advancement of drilling process parameters using taguchi method for 6082aa material ACVSDR Rathore International Journal for Science and Advance Research In Technology 10 (8 … , 2024 2024
Parametric Optimization of Gas Metal Arc Welding (GMAW) Process by using Taguchi method on AISI304 NS Sunny Soni , Vivek Singh , Rajesh Rathore International Journal for Science and Advance Research In Technology 10 (2), 1-4 , 2024 2024
DESIGN AND STATIC STRUCTURAL ANALYSIS OF COMPOSITE DRIVE SHAFT USING FINITE ELEMENT ANALYSIS METHOD RR Arbaz khan, Vivek singh International Journal of Research and Analytical Reviews 10 (2), 86-96 , 2023 2023
DESIGN AND STRUCTURAL ANALYSIS OF CONNECTING ROD USING FEM RR Anshul Kamble, Vivek Singh International Journal of Research and Analytical Reviews 10 (2), 522-530 , 2023 2023
DESIGN AND ANALYSIS OF DEEP DRAWING USING PUNCH AND DIE WITH VARIOUS MATERIALS BY FEM METHOD PP Neeti Soni , Vivek Singh , Rajesh Rathore International Journal for Science and Advance Research In Technology 9 (5 … , 2023 2023
REVIEW OF SINGLE POINT CUTTING TOOL BY VARIABLE DEPTH OF CUT THROUGH FINITE ELEMENT METHOD RR Vivek Kumar Singh , Vivek Singh International Journal for Science and Advance Research In Technology 9 (4 … , 2023 2023
A REVIEW ON VALUE ANALYSIS ON CONSTRUCTION EQUIPMENT PP Suraj Verma , Rajesh Rathore , Vivek Singh International Journal for Science and Advance Research In Technology 9 (11 … , 2023 2023
A REVIEW OFFINITE ELEMENT ANALYSIS FOR DEEP DRAWING PROCESS RR Neeti Soni , Vivek Singh International Journal for Science and Advance Research In Technology 9 (3 … , 2023 2023
DESIGN AND ANALYSIS OF SINGLE POINT CUTTING TOOL BY VARIABLE DEPTH OF CUT THROUGH FINITE ELEMENT METHOD RR Vivek Kumar Singh, Vivek Singh International Journal of Research and Analytical Reviews 10 (Issue1), 587-604 , 2023 2023
ANALYSIS OF DESIGN, AND VALUE ENGINEERING-MANUAL FLOW CONTROL PNEUMATIC VALVE PRR Ajay Kumar International Journal for Science and Advance Research In Technology 8 (9 … , 2022 2022
FAILURE MODE EFFECTS ANALYSIS (FMEA) BY SIX SIGMA METHODOLOGY FOR POTENTIAL FAILURES, ELIMINATE AND MINIMIZATION OF THE RISK MRR Shubham Patidar International Journal of Research and Analytical Reviews 9 (3), 279-284 , 2022 2022
Study and Optimization of Defects in Casting Used in Foundry with the Use of Six Sigma Methodology APVD Shubham Verma, Asst. Prof. Vivek Singh, Prof. Rajesh Rathore International Journal of Scientific Research & Engineering Trends 7 (5 … , 2021 2021
VALUE ANALYSIS OF WALL PLASTERING SEMI-AUTOMATIC SPRAY GUN RR CHANCHAL KUMAR SALODE,Dr PRADEEP KUMAR PATIL,AMIT KUMAR KUNDU Journal of Emerging Technologies and Innovative Research 6 (5), 3220328 , 2019 2019
DESIGN, DEVELOPMENTAND VALUE ANALYSIS OF PNEUMATICMANUAL FLOW CONTROL VALVE CKS SUBODH MUNGRE,RAHUL JOSHI, AMIT KUMAR KUNDU, RAJESH RATHORE Journal of Emerging Technologies and Innovative Research 6 (5), 1-11 , 2019 2019
