MICROSTRUCTURE REFINEMENT AND HARDNESS ENHANCEMENT OF LASER DIRECTED ENERGY DEPOSITED 15-5 PH STEEL CUBES USING NANOSECOND LASER PROCESSING Tishta Das, Amit Kumar, Niketh S., Dongbin Wei, Samuel G. L. ASME International Mechanical Engineering Congress and Exposition Proceedings Imece, 2025 15-5 precipitation hardened (PH) stainless steel, widely used in aerospace, automotive, and medical industries, benefits significantly from additive manufacturing techniques like laser-directed energy deposition (L-DED). While L-DED facilitates the creation of complex geometries and customized material properties, it often introduces challenges such as residual stresses, surface roughness, and microstructural inhomogeneities, compromising ductility and fatigue resistance. This study explores nanosecond laser processing as an advanced post-production technique to address these limitations and enhance the material’s surface properties and mechanical performance. Nanosecond laser processing uses ultrafast laser pulses with precise control over parameters such as spot size, scanning speed, and pulse energy, enabling localized and controlled modifications of the material’s surface. Single-line scanning trials were conducted to identify optimal parameters, which were then scaled to process the entire surface. This method significantly refined the microstructure near the surface by reducing grain size, increasing dislocation density, and minimizing surface irregularities. It can also improve the hardness property. The treatment led to a marked improvement in the mechanical behaviour of the material. Enhanced yield strength was achieved without compromising ductility, and fatigue resistance saw significant gains due to the combination of refined microstructure and reduced surface roughness. These advancements position femtosecond laser processing as a transformative solution for optimizing the performance of 15-5 PH stainless steel and other advanced alloys, offering new possibilities for high-performance applications.
Engineering the Nonmorphing Point of Actuation for Controlled Drug Release by Hydrogel Bilayer across the pH Spectrum Amit Kumar, Raja Rajamanickam, Joyita Hazra, Nitish R. Mahapatra, Pijush Ghosh ACS Applied Materials and Interfaces, 2022 Hydrogel-based pH-responsive bilayer actuators exhibit bidirectional actuation due to the differences in the concentration gradient developed across the thickness, the volume expansion due to swelling, and the mechanical stiffness of the layers involved. At a pH value (point), where the sum of these factors generates moments of equal magnitudes, the moments cancel each other and result in no net actuation. This pH point is termed here as a "nonmorphing point". In this work, we present a bilayer of chitosan (CS) and carboxymethyl cellulose (CMC) cross-linked with citric acid (CA) with tunable nonmorphing points across the pH spectrum by modulating the concentration and cross-linking density of the layers involved. The standard CS/CMC bilayer films took about 40 s to completely fold (clockwise) in 0.1 M HCl and 78 s to completely fold (anticlockwise) in 0.1 M NaOH. Generally, pH-responsive actuators are designed for targeted drug delivery to a specific site inside the body as they show bidirectional (clockwise/anticlockwise) actuation around a single nonmorphing point. The same pH-responsive system cannot be applied for drug release at another site with a different functioning pH. Thus, having a pH-responsive system with multiple nonmorphing points is highly desirable. Drug release experiments were performed with FITC and EtBr as model drugs loaded in CS and CMC layers. Moreover, the clockwise/anticlockwise actuation of the bilayer around the nonmorphing point can facilitate or inhibit the release of a drug. The clockwise actuation resulted in 55% FITC release and inhibited EtBr release to 4%; anticlockwise actuation resulted in 50% EtBr release and inhibited FITC release to 5%. We demonstrated morphing induced drug release by hydrogel bilayer films with tunable nonmorphing points across the pH spectrum.
RECENT SCHOLAR PUBLICATIONS
Programmable 4D-Printed Soft Actuators: Harnessing Bending Strain Distribution for Embedded Topological Functionality A Saifi, S Parimita, A Kumar, P Ghosh ACS Applied Engineering Materials 3 (6), 1745-1758 , 2025 2025
Leveraging cancer microenvironment pH shift for actuation-induced multidrug release from chitosan/carboxymethyl cellulose bilayer film A Kumar, SS Basha, V Selvaraj, P Ghosh, S Sudhakar International Journal of Biological Macromolecules 316, 144701 , 2025 2025 Citations: 3
4D printing of pH-responsive bilayer with programmable shape-shifting behaviour S Parimita, A Kumar, H Krishnaswamy, P Ghosh European Polymer Journal, 113581 , 2024 2024 Citations: 29
Superhydrophobic asymmetric pH-responsive soft actuators: Implications for the development of anti-fouling medical devices A Kumar, S Parimita, K Kiran, NR Mahapatra, P Ghosh Chemical Engineering Journal 497, 154772 , 2024 2024 Citations: 12
Efficient reduction of the scrolling of Descemet membrane endothelial keratoplasty grafts by engineering the medium N Gupta, A Kumar, PK Vaddavalli, NR Mahapatra, A Varshney, P Ghosh Acta Biomaterialia 171, 239-248 , 2023 2023 Citations: 9
Solvent triggered shape morphism of 4D printed hydrogels S Parimita, A Kumar, H Krishnaswamy, P Ghosh Journal of Manufacturing Processes 85, 875-884 , 2023 2023 Citations: 44
Engineering the nonmorphing point of actuation for controlled drug release by hydrogel bilayer across the pH spectrum A Kumar, R Rajamanickam, J Hazra, NR Mahapatra, P Ghosh ACS Applied Materials & Interfaces 14 (50), 56321-56330 , 2022 2022 Citations: 28
MOST CITED SCHOLAR PUBLICATIONS
Solvent triggered shape morphism of 4D printed hydrogels S Parimita, A Kumar, H Krishnaswamy, P Ghosh Journal of Manufacturing Processes 85, 875-884 , 2023 2023 Citations: 44
4D printing of pH-responsive bilayer with programmable shape-shifting behaviour S Parimita, A Kumar, H Krishnaswamy, P Ghosh European Polymer Journal, 113581 , 2024 2024 Citations: 29
Engineering the nonmorphing point of actuation for controlled drug release by hydrogel bilayer across the pH spectrum A Kumar, R Rajamanickam, J Hazra, NR Mahapatra, P Ghosh ACS Applied Materials & Interfaces 14 (50), 56321-56330 , 2022 2022 Citations: 28
Superhydrophobic asymmetric pH-responsive soft actuators: Implications for the development of anti-fouling medical devices A Kumar, S Parimita, K Kiran, NR Mahapatra, P Ghosh Chemical Engineering Journal 497, 154772 , 2024 2024 Citations: 12
Efficient reduction of the scrolling of Descemet membrane endothelial keratoplasty grafts by engineering the medium N Gupta, A Kumar, PK Vaddavalli, NR Mahapatra, A Varshney, P Ghosh Acta Biomaterialia 171, 239-248 , 2023 2023 Citations: 9
Leveraging cancer microenvironment pH shift for actuation-induced multidrug release from chitosan/carboxymethyl cellulose bilayer film A Kumar, SS Basha, V Selvaraj, P Ghosh, S Sudhakar International Journal of Biological Macromolecules 316, 144701 , 2025 2025 Citations: 3
Programmable 4D-Printed Soft Actuators: Harnessing Bending Strain Distribution for Embedded Topological Functionality A Saifi, S Parimita, A Kumar, P Ghosh ACS Applied Engineering Materials 3 (6), 1745-1758 , 2025 2025