MANIKYAM SANDEEP

@aceec.ac.in

ASSOCIATE PROFESSOR, MECHANICAL ENGINEERING
ACE ENGINEERING COLLEGE

MANIKYAM SANDEEP


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https://researchid.co/sandeep.mech109

EDUCATION

BE,ME PHD

RESEARCH, TEACHING, or OTHER INTERESTS

Mechanical Engineering, Artificial Intelligence, Industrial and Manufacturing Engineering, Metals and Alloys
20

Scopus Publications

160

Scholar Citations

6

Scholar h-index

5

Scholar i10-index

Scopus Publications

  • Optimization of TIG welding process parameters using Taguchi technique for the joining of dissimilar metals of AA5083 and AA7075
    Balram Yelamasetti, Manikyam Sandeep, Santhi Sree Narella, Vishnu Vardhan Tiruchanur, Tushar Sonar, Chander Prakash, Sagar Shelare, Nabisab Mujawar Mubarak, Sandeep Kumar
    Scientific Reports, 2024
    This research paper aims to optimize the TIG welding parameters to join dissimilar metals of AA5083 and AA7075 using the Taguchi technique. The TIG welding current and root gap of butt geometry configuration are considered input parameters, and welding characteristics such as tensile strength, 0.2% of yield strength, hardness, and impact energy are output responses. The base metals are joined according to the Taguchi L-09 design of experiments. The welded samples were inspected using the X-ray radiography method for internal defects. Tensile properties, hardness number, and impact energy of different welding coupons were evaluated by conducting the uni-axial testing, a Brinell hardness test, and an Izod impact test, respectively. A better weld strength of 224 MPa was observed at 210 A welding current, and the root gap of 1.5 mm was maintained. Better hardness and impact energy values were observed when the root gap of 1.5 mm and welding current of 220 A were maintained. The root gap is the primary factor influencing tensile strength enhancement, which accounts for 44.78% of the effect, followed by 40.5% welding current. Root gap is the parameter that affects the tensile properties, hardness number, and impact toughness the most. The findings of this paper suggest the optimal parameters for welding AA5083 and AA7075 dissimilar base metals, which are suitable for complex structures requiring both durability and resistance to harsh environments.
  • Experimental Investigation And Surface Quality Parameters Optimization In WEDM Machining Of D-Series Tool Steels
    Sandeep Manikyam, P. Jamaleswara Kumar
    Advances in Materials and Processing Technologies, 2022
    Wire electric release machine Wire Electrical Discharge Machining (WEDM) is an excessive degree cycle of assembling exciting elements by using sparkle disintegration machining approach to cut tough and conductive materials with the help of a wire electrode. WEDM is widely known for developing segments in diverse designing packages and auto, marine, and space applications. A Taguchi L16 plan of the trial (DOE) is applied to determine the impact of large boundaries on WEDM execution. The results show that the machining time is reduced with the aid of 7.65%, and the surface roughness is lessened with the aid of 5.60%. D2 and D6 steel surfaces have shown a clear micrographs when lower pulse on time and lower current were employed. The Taguchi method is used in the experiments to establish the relationship between response variables. Analysis of variance was applied for taking into account the effect of data credit and their collaborations. Production was increased by keeping a constant level of performance. The examination exhibits that the WEDM cycle may be changed to accomplish better material removal rate, surface finish and width at a time.
  • Thermal field and residual stress analyses of similar and dissimilar weldments joined by constant and pulsed current TIG welding techniques
    Balram Yelamasetti, Venkat Ramana G, Sandeep Manikyam, Vishnu Vardhan T
    Advances in Materials and Processing Technologies, 2022
    Higher heat input rates and uneven thermal cycles involved in fusion welding processes effect HAZ properties and causes to develop residual stress across fusion zones. These thermal stresses reduce the service life of welded structures. To understand the thermal cycles, In-Situ peak temperatures and their distribution over the weld surface of similar and dissimilar combinations of Monel 400 and AISI 316 base plates joined by constant and pulsed current TIG welding processes are measured with Infrared thermography technique at different time intervals. After welding the joints, thermal stresses developed across the joints were measured using X-ray diffraction technique. The stress measurements were made on weld surfaces of fusion zone and HAZ on either side of base metals. Higher temperature values were recorded during constant welding technique than the pulsed welding technique. Also, the heat affected area was more in weldments of constant welding technique. The maximum temperatures of 1657 0C, 1711 0C and 1748 0C were recorded in CCGTAW process during pass-1, pass-2 and pass-3 welding, respectively. Whereas, in PCGTAW process, maximum temperatures of 1434 0C, 1509 0C and 1634 0C were recorded during pass-1, pass-2 and pass-3 welding, respectively. The overall reduction in temperatures in PCGTAW process was 10.6%, which could affect the cooling cycles during solidification. Both the welding techniques have exhibited development of compressive natured residual stresses in dissimilar joints. The heat concentration at fusion area was reduced in pulsed technique that resulted in lower residual stresses.
  • Multi-response Taguchi grey relational analysis of mechanical properties and weld bead dimensions of dissimilar joint of AA6082 and AA7075
    Balram Yelamasetti, Venkat Ramana G, Sandeep Manikyam, Kuldeep K Saxena
    Advances in Materials and Processing Technologies, 2022
    Selection of suitable parameter range is essential in joining dissimilar combinations joints when more than one number of influencing parameters are present in giving desired output. This paper discusses on combination joints of AA6082 and AA7075 that were joined with ER4043 filler wire using suitable input parameters obtained from Taguchi’s Method. The input parameters weld current, filler wire diameter and root gap were considered to design the experiments and output responses such as mechanical properties and bead geometry sizes were considered. For optimising the bead sizes and mechanical properties of weldments, an L9 array was used. Grey relational analysis was performed for optimising input parameters with multi-objective responses. ANOVA was performed to find the significance in effect of the welding parameters on dissimilar weldments. The analysis results of 8th trail was obtained as best performance set of values with main current at 210 A, filler wire diameter of 2.4 mm with a root gap at 2.0 mm. Results from ANOVA has shown that the welding current (36.75%) is affecting more on output responses followed by filler wire (35%) diameter and root gap (22%). Further, confirmation test was conducted for the optimum parameters and test results were validated.
  • Finite element simulation for predicting temperature and residual stresses distribution developed in dissimilar welds of Monel 400 and AISI 309L
    Balram Yelamasetti, Sandeep Manikyam, Ravindra kumar, Kuldeep K Saxena
    Advances in Materials and Processing Technologies, 2022
    In this paper, heat source model was developed for predicting temperature gradients and residual stress developing in welds of combined base materials AISI 309 L and Monel 400. The heat flux of 20.6 W/mm2, 28.9 W/mm2, and 35.8 W/mm2 were considered to perform the transient thermal analysis. A sequentially coupled transient thermo-mechanical analysis has been used to carry out numerical simulation with ANSYS 18.0 Workbench. Variation in the material properties with temperature was considered during FE preprocessing. The Poisson’s ratio of Monel 400 and AISI 309 L metals was considered to remain same. Boundaries are subjected to conduction and convection loads. Radiation heat transfer is also considered in boundary conditions. The peak temperature and its distribution at different time locations were predicted from simulation results. Thermal stresses were predicted by performing structural analysis by taking thermal histories as inputs from thermal analysis. The thermal stress distribution was observed to be lower at welding current of 140 A and voltage of 14 V. The minimum longitudinal and transverse thermal stresses were observed as 282 MPa and 159 MPa respectively. Uniform and balanced thermal stresses were predicted in final pass welding simulation when compared to other two welding passes simulation.
  • Modeling and analysis of residual stresses in castings using AlSi12(Fe) and NiCu30(Fe) materials
    Manikyam Sandeep, M. Sandeep
    Iop Conference Series Materials Science and Engineering, 2020
    Two individual high-pressure die-casting geometries were developed in order to study the influence of process parameters and different alloys on the distortion behavior of castings. These geometries were a stress lattice and a V-shaped sample tending to form residual stress due to different wall thickness respectively by a deliberate massive gating system. In the exploratory castings impact most significant procedure parameters, for example, pass on temperature and bite the dust opening time and cooling system was inspected. The time advancement of procedure temperatures was estimated utilizing warm imaging. The warmth move coefficients were adjusted to watched temperature circulations. Castings were created from the two compounds AlSi12 and AlSi10MnMg. The contortion castings was estimated by methods for material estimating gadget. For compound AlSi10MnMg thermo physical and thermo-mechanical information were gotten utilizing differential filtering calorimetry, laser streak strategy, dilatometry and pliable testing at raised temperatures. These information were utilized for displaying material conduct AlSi10MnMg amalgam in numerical model while for compound AlSi12(Fe) writing information were utilized. Procedure and stress reenactment were led utilizing business FEM programming ANSYS Workbench. A study on aftereffects examination among reenactment and analysis is given for both compounds. In this task we are doing material enhancement to build holding quality for two materials. Here 3D model structured in professional C programming and investigation done on ANSYS programming.
  • Experimental Execution Analysis of Wire Electric Discharge Machining
    Manikyam Sandeep, P. Jamaleswara Kumar
    Springer Proceedings in Materials, 2020
  • Analysis of Machining Parameters on D2Tool Steel in Wire Cut EDM
    Manikyam Sandeep, P. Jamaleswara Kumar
    Springer Proceedings in Materials, 2020
  • Analysis of quality parameters in drilling of titanium alloy
    B. Singaravel, Ch. Saikrupa, M. Sandeep
    International Journal of Vehicle Structures and Systems, 2020
    Drilling is a complex manufacturing process used for producing hole on engineering materials. Hole produced and followed by its quality parameters such as surface roughness and circularity to declare its quality. In this work, drilling process is carried out on titanium alloy using carbide drill. The input parameters considered in the work include cutting speed and feed rate and the output parameters include are surface roughness, circularity and diameter error. Three set of drilling process parameters are used to carry out experiments and the output parameters are measured by surface roughness tester and coordinate measuring machine. The result concluded that the feed rate and followed by cutting speed influencing the surface roughness, low circularity error is observed with higher cutting speed due to dynamic stability and also at higher cutting speed lower hole diameter error is observed due to reduced interfacial friction. This quality parameter analysis is used for increasing assembly accuracy of drilled hole.
  • Evaluation and characterization of rolling of brass at cryogenic conditions
    Swadesh Kumar Singh, Satyanarayana Kosaraju, Jayahari Lade, V. Dinesh Varma, M. Sandeep
    Modern Manufacturing Processes, 2020
  • Experimental investigation and optimization of MRR, surface roughness and overcut of AISI 316 stainless steel in EDM using taguchi method
    International Journal of Advanced Science and Technology, 2019
  • Fabrication of carbon fiber reinforced polymer (CFRP) & comparing experimental result (tensile & bending) of CFRP (unidirectional & bidirectional) with aluminum (Al7075)
    International Journal of Advanced Science and Technology, 2019
  • Optimization of deep drawing process parameters for cylindrical cup
    Manikyam Sandeep
    Materials Today Proceedings, 2019
  • Optimization of analytical modelling of aluminum-multiwall carbon nanotube composites
    Manikyam Sandeep, P. Jamaleswara Kumar
    Materials Today Proceedings, 2019
  • Enhancement and gray relational analysis of EN 31 steel using parameters of wire cut electric discharge machine
    Manikyam Sandeep, P. Jamaleswarakumar
    Materials Today Proceedings, 2019
  • Evaluation and optimization of material properties of brass at subzero temperature using taguchi robust design
    M Sandeep, L Jayahari, K Satyanarayana, M Dinesh, V Vinod Kumar
    Materials Today Proceedings, 2019
  • Design, analysis and fabrication of ecokart chassis frame
    M. Sandeep et al., M. Sandeep et al., and
    International Journal of Mechanical and Production Engineering Research and Development, 2018
  • Measurement of residual stress distribution and fatigue life assessment of similar and dissimilar butt-welded joint
    Varun Ravichandran, E. R. Revanth, D. Varun Kumar, M. Sandeep, A. Harish
    Lecture Notes in Mechanical Engineering, 2018
  • Analysis and fabrication of heat pipe and thermosyphon
    International Journal of Mechanical Engineering and Technology, 2017
  • Design and fabrication of multi functional pedal operated machine
    International Journal of Mechanical Engineering and Technology, 2017

RECENT SCHOLAR PUBLICATIONS

  • Optimization of TIG welding process parameters using Taguchi technique for the joining of dissimilar metals of AA5083 and AA7075
    B Yelamasetti, M Sandeep, SS Narella, VV Tiruchanur, T Sonar, ...
    Scientific Reports 14 (1), 23694 , 2024
    2024
    Citations: 19
  • PREDICTION OF MACHINING PARAMETERS ON DB6 TOOL STEEL USING ANN
    M Sandeep, V Shalini, D Vinay, PM Babu, T Mahesh, RA Kumar
    AFRICAN JOURNAL OF BIOLOGICAL SCIENCES 6 (10), 4253-4256 , 2024
    2024
  • Predictive analysis and multi-object optimization of wire EDM process ff D-series tool steels using ANN
    SDS RACHAKONDA
    Authorea Preprints , 2023
    2023
  • A review on IoT-based defensive devices for women security
    KK Kommineni, SJ Basha, M Sandeep, PS Vadana, TSR Sai, DS Kumar
    2023 9th International Conference on Advanced Computing and Communication … , 2023
    2023
    Citations: 26
  • Thermal field and residual stress analyses of similar and dissimilar weldments joined by constant and pulsed current TIG welding techniques
    B Yelamasetti, V Ramana G, S Manikyam, V Vardhan T
    Advances in Materials and Processing Technologies 8 (sup3), 1889-1904 , 2022
    2022
    Citations: 27
  • Finite element simulation for predicting temperature and residual stresses distribution developed in dissimilar welds of Monel 400 and AISI 309L
    B Yelamasetti, S Manikyam, R kumar, KK Saxena
    Advances in Materials and Processing Technologies 8 (sup3), 1206-1216 , 2022
    2022
    Citations: 23
  • Multi-response Taguchi grey relational analysis of mechanical properties and weld bead dimensions of dissimilar joint of AA6082 and AA7075
    B Yelamasetti, VR G, S Manikyam, KK Saxena
    Advances in Materials and Processing Technologies 8 (sup3), 1474-1484 , 2022
    2022
    Citations: 34
  • Experimental investigation and surface quality parameters optimization in WEDM machining of D-series tool steels
    S Manikyam, PJ Kumar
    Advances in Materials and Processing Technologies 8 (sup2), 814-825 , 2022
    2022
    Citations: 8
  • Fabrication of FDM Machine, experimental investigation onFDM process parameters and prediction of compressive strength in FDM Process using artificial neural network technique.
    VA sandeep manikyam, Vemula Shiva Sagar
    The International journal of analytical and experimental modal analysis 14 … , 2022
    2022
  • DESIGN AND ANALYSIS OF SOLAR FLAT PLATE COLLECTOR
    GS MANIKYAM SANDEEP, G.NAVEN,CH.VISHNU VARDHAN
    THE INTERNATIONAL JOURNAL OF ANLYTICAL AND EXPERIMENTALMODAL ANALYSIS 13 (II … , 2021
    2021
  • Analysis of Machining Parameters on D2Tool Steel in Wire Cut EDM
    M Sandeep, P Jamaleswara Kumar
    Advances in Lightweight Materials and Structures: Select Proceedings of … , 2020
    2020
    Citations: 2
  • Experimental Execution Analysis of Wire Electric Discharge Machining
    M Sandeep, P Jamaleswara Kumar
    Advances in Lightweight Materials and Structures: Select Proceedings of … , 2020
    2020
  • Modeling and analysis of residual stresses in castings using AlSi12 (Fe) and NiCu30 (Fe) materials
    M Sandeep, M Sandeep
    IOP Conference Series: Materials Science and Engineering 912 (3), 032047 , 2020
    2020
    Citations: 3
  • Eco Electron Energy Storage Technology
    MS Pandiri Shiva , Kondamadugula Shyam Pavan Reddy
    IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) 17 (1 serial 4 … , 2020
    2020
  • EFFECT OF MECHANICAL BEHAVIOUR ON EPOXY E GLASS AND CARBON FIBRE REINFORCED COMPOSITES
    M SANDEEP, T KADAM, PJ KUMAR
    Journal of Critical Reviews 7 (18), 1057-1068 , 2020
    2020
  • Laser Heat Treatment was Performed to Improve the Bending Property of Laser Welded Joints o Low-Alloy Ultrahigh-Strength Steel with Minimized Strength Loss
    TRK Manikyam Sandeep S Sampath Kumar,K V Sai Pavan
    Test Engineering and Management 83 (May - June 2020), 2659 – 2673, , 2020
    2020
  • A Mobile Robotic Welding Robot will be verified both Theoretically and Empirically using AWS and ASTM Standards
    TRK MANIKYAM SANDEEP,ALAPATI BHARGAV
    International Journal of Recent Technology and Engineering (IJRTE) 8 (5 … , 2020
    2020
  • Experimental Investigation of Welding Processes on Process Parameters
    AA MANIKYAM SANDEEP
    International Journal of Research in Advent Technology, , March 2019, 217-223 , 2019
    2019
  • Fabrication and Analysis of Aluminium based Nano Composites Reinforced with Carbon NanoTubes
    MS A ABINAY
    International Journal of Research in Advent Technology, , March 2019, 212-216 , 2019
    2019
  • Laser Heat Treatment was Performed to Improve the Bending Property of Laser Welded Joints o Low-Alloy Ultrahigh-Strength Steel with Minimized Strength Loss
    MSSS Kumar, KVS Pavan, TR Kumar
    2019
    Citations: 2

MOST CITED SCHOLAR PUBLICATIONS

  • Multi-response Taguchi grey relational analysis of mechanical properties and weld bead dimensions of dissimilar joint of AA6082 and AA7075
    B Yelamasetti, VR G, S Manikyam, KK Saxena
    Advances in Materials and Processing Technologies 8 (sup3), 1474-1484 , 2022
    2022
    Citations: 34
  • Thermal field and residual stress analyses of similar and dissimilar weldments joined by constant and pulsed current TIG welding techniques
    B Yelamasetti, V Ramana G, S Manikyam, V Vardhan T
    Advances in Materials and Processing Technologies 8 (sup3), 1889-1904 , 2022
    2022
    Citations: 27
  • A review on IoT-based defensive devices for women security
    KK Kommineni, SJ Basha, M Sandeep, PS Vadana, TSR Sai, DS Kumar
    2023 9th International Conference on Advanced Computing and Communication … , 2023
    2023
    Citations: 26
  • Finite element simulation for predicting temperature and residual stresses distribution developed in dissimilar welds of Monel 400 and AISI 309L
    B Yelamasetti, S Manikyam, R kumar, KK Saxena
    Advances in Materials and Processing Technologies 8 (sup3), 1206-1216 , 2022
    2022
    Citations: 23
  • Optimization of TIG welding process parameters using Taguchi technique for the joining of dissimilar metals of AA5083 and AA7075
    B Yelamasetti, M Sandeep, SS Narella, VV Tiruchanur, T Sonar, ...
    Scientific Reports 14 (1), 23694 , 2024
    2024
    Citations: 19
  • Experimental investigation and surface quality parameters optimization in WEDM machining of D-series tool steels
    S Manikyam, PJ Kumar
    Advances in Materials and Processing Technologies 8 (sup2), 814-825 , 2022
    2022
    Citations: 8
  • Enhancement and gray relational analysis of EN 31 steel using parameters of wire cut electric discharge machine
    M Sandeep, P Jamaleswarakumar
    Materials Today: Proceedings 19, 884-889 , 2019
    2019
    Citations: 5
  • Modeling and analysis of residual stresses in castings using AlSi12 (Fe) and NiCu30 (Fe) materials
    M Sandeep, M Sandeep
    IOP Conference Series: Materials Science and Engineering 912 (3), 032047 , 2020
    2020
    Citations: 3
  • Experimental investigation and optimization of mrr, surface roughness and overcut of AISI 316 stainless steel in EDM using Taguchi Method
    MDHURR Sandeep, M
    Int J Adv Sci Technol IJAST 28, 16 , 2019
    2019
    Citations: 3
  • DESIGN, ANALYSIS AND FABRICATION OF ECOKART CHASSIS FRAME
    M SANDEEP, PJ KUMAR, A ABINAY
    INTERNATIONAL JOURNAL OF MECHANICAL AND PRODUCTION ENGINEERING RESEARCH AND … , 2018
    2018
    Citations: 3
  • Analysis of Machining Parameters on D2Tool Steel in Wire Cut EDM
    M Sandeep, P Jamaleswara Kumar
    Advances in Lightweight Materials and Structures: Select Proceedings of … , 2020
    2020
    Citations: 2
  • Laser Heat Treatment was Performed to Improve the Bending Property of Laser Welded Joints o Low-Alloy Ultrahigh-Strength Steel with Minimized Strength Loss
    MSSS Kumar, KVS Pavan, TR Kumar
    2019
    Citations: 2
  • Optimization of deep drawing process parameters for cylindrical cup
    M Sandeep
    Materials Today: Proceedings 19, 772-777 , 2019
    2019
    Citations: 2
  • Optimization of analytical modelling of aluminum-multiwall carbon nanotube composites
    M Sandeep, PJ Kumar
    Materials Today: Proceedings 19, 837-842 , 2019
    2019
    Citations: 2
  • ANALYSIS AND FABRICATION OF HEAT PIPE AND THERMOSYPHON
    M Sandeep, A Abinay, PJ Kumar
    IJMET 8 (11) , 2017
    2017
    Citations: 1
  • PREDICTION OF MACHINING PARAMETERS ON DB6 TOOL STEEL USING ANN
    M Sandeep, V Shalini, D Vinay, PM Babu, T Mahesh, RA Kumar
    AFRICAN JOURNAL OF BIOLOGICAL SCIENCES 6 (10), 4253-4256 , 2024
    2024
  • Predictive analysis and multi-object optimization of wire EDM process ff D-series tool steels using ANN
    SDS RACHAKONDA
    Authorea Preprints , 2023
    2023
  • Fabrication of FDM Machine, experimental investigation onFDM process parameters and prediction of compressive strength in FDM Process using artificial neural network technique.
    VA sandeep manikyam, Vemula Shiva Sagar
    The International journal of analytical and experimental modal analysis 14 … , 2022
    2022
  • DESIGN AND ANALYSIS OF SOLAR FLAT PLATE COLLECTOR
    GS MANIKYAM SANDEEP, G.NAVEN,CH.VISHNU VARDHAN
    THE INTERNATIONAL JOURNAL OF ANLYTICAL AND EXPERIMENTALMODAL ANALYSIS 13 (II … , 2021
    2021
  • Experimental Execution Analysis of Wire Electric Discharge Machining
    M Sandeep, P Jamaleswara Kumar
    Advances in Lightweight Materials and Structures: Select Proceedings of … , 2020
    2020