Dr.D.SUDARSAN DEENADAYALAN

@psnacet.edu.in

Assistant Professor and Mechanical Engineering
PSNA COLLEGE OF ENGINEERING AND TECHNOLOGY, DINDIGUL

Dr.D.SUDARSAN DEENADAYALAN


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https://researchid.co/sudarsandeenadayalan

EDUCATION

M.E.(Manufacturing), M.B.A.(Production), Ph.D (Mechanical Engineering)

RESEARCH INTERESTS

Inventory Optimization
13

Scopus Publications

93

Scholar Citations

5

Scholar h-index

3

Scholar i10-index

Scopus Publications

  • A review on hybrid polymer matrix composites with nanocellulose and synthetic fibers
    D. Sudarsan, Rajesh Kumar, N. Sithivinayagam, S. Ananth, R. Subbiah
    Interactions, 2026
  • Mechanical, thermal, and tribological improvement of jute fiber-epoxy composites using fish scale biochar
    Sudarsan Deenadayalan, Karthick Rasu, Thanga Kasi Rajan Selvaraj, Karthikeyan Samayan
    Materialpruefung Materials Testing, 2026
    This study investigates the effectiveness of fish scale biochar as a sustainable micro-filler for enhancing the mechanical, thermal, and tribological performance of jute fiber–reinforced epoxy composites. Six composite formulations were developed by varying the biochar content from 0 to 10 wt.% while maintaining a constant jute fiber loading of 45 wt.%. The incorporation of biochar significantly improved the composite properties, with the 4 wt.% formulation (JF-FSB4) exhibiting the highest tensile strength (61.48 MPa), flexural strength (100.63 MPa), interlaminar shear strength (20.47 MPa), tensile modulus (3.69 GPa), flexural modulus (4.65 GPa), impact strength (13.72 J), and hardness (76.58). Wear resistance increased progressively up to 6 wt.% biochar due to improved surface integrity and enhanced load-bearing capability, whereas higher filler levels resulted in performance reduction attributed to particle agglomeration. Water absorption decreased to a minimum of 2.98 % for the JF-FSB6 composite, indicating enhanced moisture resistance. Thermal conductivity increased steadily from 0.24 to 0.39 W/m·K with increasing filler content, driven by the formation of conductive carbonaceous pathways. Overall, the results demonstrate that fish scale biochar serves as an effective eco-friendly filler capable of improving mechanical stability, thermal performance, and wear resistance, making these composites suitable for lightweight engineering applications.
  • Effect of benzoylation surface treatment on the physical, mechanical and thermal properties of aloe vera fiber reinforced polyester composites
    Kamatchi Thirupathi, Karthick Rasu, Meby Selvaraj Rajachandrasekaran, Sudarsan Deenadayalan
    Materialpruefung Materials Testing, 2026
    The growing demand for sustainable materials has driven interest in natural fiber-reinforced composites. Aloe vera fiber is biodegradable and abundant but suffers from poor adhesion with polymer matrices, limiting its structural use. This study aimed to enhance the interfacial bonding of aloe vera fiber-reinforced polyester composites through chemical surface modifications. Fibers were subjected to alkali treatment using sodium hydroxide and subsequently benzoylated with benzoyl chloride at concentrations of 5, 10, 15, and 20 %. The composites were evaluated for hardness, tensile, flexural, impact, and shear strengths, along with water absorption and thermal conductivity. Results showed that alkali treatment improved adhesion and reduced moisture uptake, while benzoylation further enhanced mechanical performance. The AVF-B20 composite exhibited superior properties, including a hardness of 66.98, impact strength of 6.62 J, tensile strength of 67.30 MPa, tensile modulus of 4.9 GPa, flexural strength of 88.68 MPa, flexural modulus of 4.05 GPa, shear strength of 13.96 MPa, and the lowest water absorption of 3.62 percent. A slight rise in thermal conductivity was observed with increasing benzoylation levels. Overall, combined alkali and benzoylation treatments effectively improved the strength, durability, and dimensional stability of Aloe Vera fiber composites, making them suitable for sustainable engineering applications.
  • Central composite design/ANOVA based analysis of EDM parametersfor analysing surface roughness in Al composites through design expert software
    Sudarsan Deenadayalan, Venkatachalam Rajasekaran Muruganantham, Venkatesh Sripad, Thangavelu Prabhu, Lakshmanan Sairam, et al.
    Aip Conference Proceedings, 2026
  • The role of sustainable manufacturing in the reduction of greenhouse gas emission
    Karattupalyam Kaliappan Arun, Sudarsan Deenadayalan, Gunamgari Bharath Reddy, Pravinkumar Kamatchi, Lakshmanan Sairam Partha Subbu, et al.
    Aip Conference Proceedings, 2026
  • Experimental Study on Drilling Performance of Bio-Waste-Based Corn Husk Fiber Reinforced Epoxy Composites for Green Applications
    Karthick Rasu, Ashwin Prabhu Gnanasekaran, Sudarsan Deenadayalan, Kuntanahal Rajashekhara, Kamalakannan Ranganathan, et al.
    Journal of Manufacturing and Materials Processing, 2026
    This study focuses on the machinability optimization of bio-waste corn husk fiber–reinforced epoxy composites during drilling, with the objective of minimizing delamination and improving hole quality required for mechanical fastening applications. While natural fiber composites have been widely investigated, systematic statistical optimization of drilling parameters for corn husk fiber composites remains limited. The novelty of this work lies in identifying the dominant drilling parameter and establishing a clear damage-control strategy using a Taguchi L16 design coupled with ANOVA. Drilling experiments were conducted by varying spindle speed (1000, 1500, 2000, and 2500 rpm), drill diameter (6, 8, 10, and 12 mm), feed rate (00.05, 0.10, 0.15, and 0.20 mm/rev), and point angle (90°, 100°, 110°, and 120°). The results show that the drill diameter is the governing factor affecting delamination, contributing 73.52% of the total variation, followed by spindle speed (22.68%), whereas feed rate (3.14%) and point angle (0.38%) have minimal influence. The optimal condition (2500 rpm, 6 mm drill diameter, and 0.05 mm/rev feed rate) produced the lowest delamination and improved surface integrity. Microscopic observations confirmed reduced fiber pull-out and matrix cracking under these conditions. The main advantage of the proposed approach is the clear identification of parameter priority, enabling the industry to control drilling damage by primarily selecting appropriate drill diameter and spindle speed. The findings provide practical machining guidelines for the use of corn husk fiber composites in lightweight panels, automotive interior parts, and secondary structural components where reliable bolted joints are required.
  • Formability and Strength Enhancement of AA7075 Sheets by Cryorolling and Post-Treatment
    B. Radha Krishnan, D. Sudarsan, R. Sanjeevi, A. Parthiban, N. Eswara Prasath, et al.
    Journal of the Institution of Engineers India Series D, 2025
  • Investigate the mechanical properties of Aluminium Metal Matrix Composite
    Ramesh Vellaichamy, D. Sudarsan, R. Theerkka Tharisanan, Mothilal Allahpitchai, B. Radha Krishnan
    Journal of Physics Conference Series, 2024
    The objective of this study is to produce metal matrix composites with aluminium as the matrix material and beryl as the reinforcing particles. Given the comparable density of beryl particles to Aluminum-based alloys, it is anticipated that enhancements in strength and ductility properties will lead to increased mechanical and tribological characteristics, including hardness and wear resistance. Extensive research has been conducted on aluminum-based metal matrix composites (MMCs) in the recent past, specifically focusing on the utilisation of ceramic reinforcements such as silicon carbide (SiC), titanium nitride (TiN), Titanium Diboride (TiB2), zirconia (ZrO2), and alumina (Al2O3). Typically, the ceramic particles employed for reinforcement exhibit notable hardness and high density, resulting in enhanced hardness and improved Tribological wear characteristics. Aluminium-based metal matrix composites (AMMC) were produced by including varying concentrations of beryl (3%, 8%, and 13%) through two distinct fabrication methods: the liquid metallurgy vortex route and the powder metallurgy approach. The beryl mineral phase was initially subjected to crushing and mechanical sieving processes to get particle sizes with an average of 50 ± 10 and 100 ± 10 μm. The mechanical qualities, including hardness and tensile strength, were examined using the Brinell hardness machine and the Universal testing equipment.
  • A facile one-pot green-mediated approach of plasmonic (Ag and Au) nanoparticles fabricated by Hybanthus enneaspermus flower extracts for catalytic, anti-bacterial and anti-arthritic activity
    T. Kamatchi, D. Sudarsan, R. Theerkka Tharisanan, K. Karthikeyan
    Chemical Papers, 2023
  • Optimized master production schedule for yarn processing plant using modified theory of constraints
    S. B. Viswanath, D. Sudarsan
    Aip Conference Proceedings, 2022
  • Mechanical attributes of coir fibre, rice husk and egg shell reinforced hybrid polyester composites
    S.B. Viswanath, S. Sathees Kumar, D. Sudarsan, R. Muthalagu
    Materials Today Proceedings, 2021
  • Implementation of kanban to improve efficiency of a manufacturing system subject to bottlenecks
    D. Sudarsan, G.D. Sivakumar
    International Journal of Manufacturing Technology and Management, 2020
  • A study on impact of rework in a manufacturing system using LEAN techniques
    D. Sudarsan, G. D. Sivakumar
    Journal of Computational and Theoretical Nanoscience, 2018

RECENT SCHOLAR PUBLICATIONS

  • A review on hybrid polymer matrix composites with nanocellulose and synthetic fibers
    D Sudarsan, R Kumar, N Sithivinayagam, S Ananth, R Subbiah
    Interactions 247 (1), 9 , 2026
    2026
  • Mechanical, thermal, and tribological improvement of jute fiber–epoxy composites using fish scale biochar
    S Deenadayalan, K Rasu, TKR Selvaraj, K Samayan
    Materials Testing , 2026
    2026
  • Effect of benzoylation surface treatment on the physical, mechanical and thermal properties of aloe vera fiber reinforced polyester composites
    K Thirupathi, K Rasu, MS Rajachandrasekaran, S Deenadayalan
    Materials Testing , 2026
    2026
  • Experimental Study on Drilling Performance of Bio-Waste-Based Corn Husk Fiber Reinforced Epoxy Composites for Green Applications
    K Rasu, AP Gnanasekaran, S Deenadayalan, K Rajashekhara, ...
    Journal of Manufacturing and Materials Processing 10 (2), 74 , 2026
    2026
  • Central composite design/ANOVA based analysis of EDM parametersfor analysing surface roughness in Al composites through design expert software
    S Deenadayalan, VR Muruganantham, V Sripad, T Prabhu, L Sairam, ...
    AIP Conference Proceedings 3382 (1), 060007 , 2026
    2026
  • The role of sustainable manufacturing in the reduction of greenhouse gas emission
    KK Arun, S Deenadayalan, GB Reddy, P Kamatchi, LSP Subbu, ...
    AIP Conference Proceedings 3382 (1), 030007 , 2026
    2026
  • EFFECT OF HIGH TEMPERATURE-TREATED SI 2 N 2 O ON MECHANICAL, TRIBOLOGY, FATIGUE, AND CREEP BEHAVIOR OF AA7075 METAL MATRIX …
    S MANOJ KUMAR, I Saravanan, D Sudarsan, P Sujin
    Surface Review and Letters, 2550188 , 2025
    2025
  • Mechanical, Wear, Fatigue, and Creep Behavior of Rice Ash Si 2 N 2 O Bioceramic Dispersed AA7075 Metal Matrix Composites
    D Sudarsan, ABH Bejaxhin, P Sujin, T Prabakaran
    Journal of Bio-and Tribo-Corrosion 11 (2), 66 , 2025
    2025
    Citations: 4
  • Mechanical, dry sliding wear and tensile fatigue behaviour of rice hush ash–derived silicon carbide dispersed LM25 metal matrix composites
    D Sudarsan, ABH Bejaxhin, SR Kumar
    Biomass Conversion and Biorefinery 15 (11), 16833-16843 , 2025
    2025
    Citations: 2
  • Enhancing CNC Turning Efficiency of Aluminium 7071 Alloy Using Taguchi Method and L 27 Array
    D Sudarsan, ABH Bejaxhin, S Rajkumar
    International Journal of Precision Engineering and Manufacturing 26 (1), 177-194 , 2025
    2025
    Citations: 18
  • Investigating the Mechanical and Tribological Properties of AA 7075 Hybrid Metal Matrix Composite with ZrO 2 and Al 2 O 3
    D Sudarsan, A Bovas Herbert Bejaxhin, S Raj Kumar
    Journal of Physics: Conference Series 2837 (1), 012042 , 2024
    2024
    Citations: 3
  • Formability and Strength Enhancement of AA7075 Sheets by Cryorolling and Post-Treatment
    B Radha Krishnan, D Sudarsan, R Sanjeevi, A Parthiban, ...
    Journal of The Institution of Engineers (India): Series D, 1-10 , 2024
    2024
    Citations: 2
  • Assessment studies and considerations of machining qualities of Al, Ti, SiC and Gr based metal matrix composites
    D Sudarsan, ABH Bejaxhin, SR Kumar
    AIP Conference Proceedings 2853 (1), 020257 , 2024
    2024
    Citations: 1
  • OPTIMIZATION OF HOT AIR DRYING PARAMETERS AND PHYSICO-CHEMICAL CHARACTERISTICS OF APPLE BER
    DD Sudarsan
    African Journal of Biological Sciences 6 (5), 7532-7558 , 2024
    2024
  • Investigate the mechanical properties of Aluminium Metal Matrix Composite
    R Vellaichamy, D Sudarsan, R Theerkka Tharisanan, M Allahpitchai, ...
    Journal of Physics: Conference Series 2748 (1), 012009 , 2024
    2024
    Citations: 13
  • Evaluation of the Mechanical Properties of Aluminium Hybrid Nano Composites Using Ultrasonic-Assisted Stir Casting Method and Reinforced with Nano-scale SiC and MoS2 Particles
    D Sudarsan, ABH Bejaxhin, SR Kumar, AS Anitha, VP Sridhar
    J. Environ. Nanotechnol 13 (3), 282-288 , 2024
    2024
    Citations: 2
  • Investigation of Mechanical and Tribological Properties of Aluminum Metal Matrix Hybrid Nanocomposites Reinforced with Alumina and Titanium Carbide Nanoparticles
    D Sudarsan, A Bovas, H Bejaxhin, SR Kumar
    J. Environ. Nanotechnol 13 (2), 315-321 , 2024
    2024
    Citations: 3
  • Exploring the Influence of Stirring Temperature on the Fatigue and Mechanical Characteristics of AA5128/SiC Nanocomposites
    D Sudarsan, ABH Bejaxhin, SR Kumar
    J. Environ. Nanotechnol 13 (2), 194-200 , 2024
    2024
  • A facile one-pot green-mediated approach of plasmonic (Ag and Au) nanoparticles fabricated by Hybanthus enneaspermus flower extracts for catalytic, anti …
    T Kamatchi, D Sudarsan, RT Tharisanan, K Karthikeyan
    Chemical Papers 77 (9), 5007-5019 , 2023
    2023
    Citations: 3
  • Optimized master production schedule for yarn processing plant using modified theory of constraints
    SB Viswanath, D Sudarsan
    AIP Conference Proceedings 2460 (1), 080006 , 2022
    2022

MOST CITED SCHOLAR PUBLICATIONS

  • Mechanical attributes of coir fibre, rice husk and egg shell reinforced hybrid polyester composites
    SB Viswanath, SS Kumar, D Sudarsan, R Muthalagu
    Materials Today: Proceedings 46, 874-877 , 2021
    2021.0
    Citations: 29
  • Enhancing CNC Turning Efficiency of Aluminium 7071 Alloy Using Taguchi Method and L 27 Array
    D Sudarsan, ABH Bejaxhin, S Rajkumar
    International Journal of Precision Engineering and Manufacturing 26 (1), 177-194 , 2025
    2025.0
    Citations: 18
  • Investigate the mechanical properties of Aluminium Metal Matrix Composite
    R Vellaichamy, D Sudarsan, R Theerkka Tharisanan, M Allahpitchai, ...
    Journal of Physics: Conference Series 2748 (1), 012009 , 2024
    2024.0
    Citations: 13
  • Implementation of kanban to improve efficiency of a manufacturing system subject to bottlenecks
    D Sudarsan, GD Sivakumar
    International Journal of Manufacturing Technology and Management 34 (5), 467-480 , 2020
    2020.0
    Citations: 7
  • April. Investigate the mechanical properties of Aluminium Metal Matrix Composite
    R Vellaichamy, D Sudarsan, RT Tharisanan, M Allahpitchai, BR Krishnan
    Journal of Physics: Conference Series 2748 (1), 012009 , 0
    Citations: 5
  • Mechanical, Wear, Fatigue, and Creep Behavior of Rice Ash Si 2 N 2 O Bioceramic Dispersed AA7075 Metal Matrix Composites
    D Sudarsan, ABH Bejaxhin, P Sujin, T Prabakaran
    Journal of Bio-and Tribo-Corrosion 11 (2), 66 , 2025
    2025.0
    Citations: 4
  • Investigating the Mechanical and Tribological Properties of AA 7075 Hybrid Metal Matrix Composite with ZrO 2 and Al 2 O 3
    D Sudarsan, A Bovas Herbert Bejaxhin, S Raj Kumar
    Journal of Physics: Conference Series 2837 (1), 012042 , 2024
    2024.0
    Citations: 3
  • Investigation of Mechanical and Tribological Properties of Aluminum Metal Matrix Hybrid Nanocomposites Reinforced with Alumina and Titanium Carbide Nanoparticles
    D Sudarsan, A Bovas, H Bejaxhin, SR Kumar
    J. Environ. Nanotechnol 13 (2), 315-321 , 2024
    2024.0
    Citations: 3
  • A facile one-pot green-mediated approach of plasmonic (Ag and Au) nanoparticles fabricated by Hybanthus enneaspermus flower extracts for catalytic, anti …
    T Kamatchi, D Sudarsan, RT Tharisanan, K Karthikeyan
    Chemical Papers 77 (9), 5007-5019 , 2023
    2023.0
    Citations: 3
  • Mechanical, dry sliding wear and tensile fatigue behaviour of rice hush ash–derived silicon carbide dispersed LM25 metal matrix composites
    D Sudarsan, ABH Bejaxhin, SR Kumar
    Biomass Conversion and Biorefinery 15 (11), 16833-16843 , 2025
    2025.0
    Citations: 2
  • Formability and Strength Enhancement of AA7075 Sheets by Cryorolling and Post-Treatment
    B Radha Krishnan, D Sudarsan, R Sanjeevi, A Parthiban, ...
    Journal of The Institution of Engineers (India): Series D, 1-10 , 2024
    2024.0
    Citations: 2
  • Evaluation of the Mechanical Properties of Aluminium Hybrid Nano Composites Using Ultrasonic-Assisted Stir Casting Method and Reinforced with Nano-scale SiC and MoS2 Particles
    D Sudarsan, ABH Bejaxhin, SR Kumar, AS Anitha, VP Sridhar
    J. Environ. Nanotechnol 13 (3), 282-288 , 2024
    2024.0
    Citations: 2
  • Assessment studies and considerations of machining qualities of Al, Ti, SiC and Gr based metal matrix composites
    D Sudarsan, ABH Bejaxhin, SR Kumar
    AIP Conference Proceedings 2853 (1), 020257 , 2024
    2024.0
    Citations: 1
  • A Study on Impact of Rework in a Manufacturing System Using LEAN Techniques
    D Sudarsan, GD Sivakumar
    Journal of Computational and Theoretical Nanoscience 15 (3), 886-894 , 2018
    2018.0
    Citations: 1
  • A review on hybrid polymer matrix composites with nanocellulose and synthetic fibers
    D Sudarsan, R Kumar, N Sithivinayagam, S Ananth, R Subbiah
    Interactions 247 (1), 9 , 2026
    2026.0
  • Mechanical, thermal, and tribological improvement of jute fiber–epoxy composites using fish scale biochar
    S Deenadayalan, K Rasu, TKR Selvaraj, K Samayan
    Materials Testing , 2026
    2026.0
  • Effect of benzoylation surface treatment on the physical, mechanical and thermal properties of aloe vera fiber reinforced polyester composites
    K Thirupathi, K Rasu, MS Rajachandrasekaran, S Deenadayalan
    Materials Testing , 2026
    2026.0
  • Experimental Study on Drilling Performance of Bio-Waste-Based Corn Husk Fiber Reinforced Epoxy Composites for Green Applications
    K Rasu, AP Gnanasekaran, S Deenadayalan, K Rajashekhara, ...
    Journal of Manufacturing and Materials Processing 10 (2), 74 , 2026
    2026.0
  • Central composite design/ANOVA based analysis of EDM parametersfor analysing surface roughness in Al composites through design expert software
    S Deenadayalan, VR Muruganantham, V Sripad, T Prabhu, L Sairam, ...
    AIP Conference Proceedings 3382 (1), 060007 , 2026
    2026.0
  • The role of sustainable manufacturing in the reduction of greenhouse gas emission
    KK Arun, S Deenadayalan, GB Reddy, P Kamatchi, LSP Subbu, ...
    AIP Conference Proceedings 3382 (1), 030007 , 2026
    2026.0