A comparative study on microstructure and mechanical properties of 17-4PH processed by a laser powder bed fusion vs rolling process Thabet A. M. Sghaier, Habib Sahlaoui, Tarek Mabrouki, Haifa Sallem, and Joël Rech Springer Science and Business Media LLC AbstractThis study provides a comprehensive benchmark comparison of microstructure, mechanical properties, and their evolution during subsequent heat treatment of 17-4PH Martensitic stainless steel (MSS) processed by laser powder bed fusion (LPBF) and its commercially rolled counterparts. The results reveal that LPBF samples exhibit a finer martensitic microstructure with presence of structural defects, pores, and some non-metallic inclusions randomly distributed at the grain boundaries and within the grains and an almost absence of austenite, compared to rolled samples. Additionally, after identical heat treatment, LPBF samples maintain a relatively unchanged microstructure while aging of rolled samples leads to a reduction in martensite in favor of austenite and Cu- and Si-rich precipitates. The LPBF samples demonstrate slightly elevated hardness (HV0.5 + 20%), mechanical strength (UTS + 15%) compared to rolled ones. Nevertheless, LPBF samples display a distinct behavior, characterized by abrupt fracture and reduced elongation at failure (El% max. 4% vs. 17.5%). Specifically, failure in LPBF samples is attributed to cleavage and cavities’ coalescence contrasting with the progressive failure mechanism observed in rolling ones driven by plasticity and damage evolution. Furthermore, the impact resistance of LPBF samples is notably weak (K max. 12.5 J/cm2 vs. 155 J/cm2), which is likely caused by macro- and microstructural defects generated by the LPBF process and the nucleation of harmful precipitates. The study proposes that the ductility of LPBF samples could be improved by implementing appropriate heat treatment and reducing defects through parameter optimization and by specific thermal cycle control during the LPBF process.
Comparative study of the thermal shock resistance of an industrial tableware porcelain Habib Sahlaoui, Kamel Makhlouf, and Habib Sidhom Hindawi Limited The effect of the glazed layer and firing conditions (temperature and duration) on the thermal shocks behavior of tableware porcelains has been studied. Two types of glazed layers and three firing conditions, used industrially in the commercial porcelains manufacture, are used in this investigation. Repeated thermal shock tests showed that the glazed layer with higher alumina/silica ratio is more resistant to thermal shocks and that the slow firing cycle, even at a relatively low temperature, is very beneficial for the thermal shock resistance of the porcelain matrix. Three-point bending tests showed that the crazing phenomenon, which affects the glazed layers as well as the porcelain matrix, does not affect significantly the mechanical resistance of these materials.
Prediction of Cr, Ni and Fe Concentration Evolution During Aging of AISI 316L and Evaluation of -Phase Precipitation Criteria Reliability A Chokri, H Sahlaoui, A Ben Rhouma Transactions of the Indian Institute of Metals 78 (2), 52 2025
A comparative study on microstructure and mechanical properties of 17-4PH processed by a laser powder bed fusion vs rolling process TAM Sghaier, H Sahlaoui, T Mabrouki, H Sallem, J Rech Progress in Additive Manufacturing, 1-17 2024
Content Using EIS Test in Artificial Seawater A Chokri, AB Rhouma, H Sahlaoui Design and Modeling of Mechanical Systems-VI: Proceedings of the 10th 2024
Evaluation of Passivation and Corrosion Behavior of AISI 316L SS with Low Ferrite Content Using EIS Test in Artificial Seawater Solution A Chokri, A Ben Rhouma, H Sahlaoui International Conference Design and Modeling of Mechanical Systems, 19-28 2023
Advances in Additive Manufacturing: Materials, Processes and Applications: Selected Contributions to the 2nd Advances in Additive Manufacturing Conference (AIAM'2023), May 18 T Mabrouki, H Sahlaoui, H Sallem, F Ghanem, N Benyahya Springer Nature 2023
Selective laser melting of stainless-steel: a review of process, microstructure, mechanical properties and post-processing treatments TAM Sghaier, H Sahlaoui, T Mabrouki, H Sallem, J Rech International Journal of Material Forming 16 (4), 41 2023
Mechanical properties of additively manufactured 17-4PH SS: heat treatment TAM Sghaier, H Sahlaoui, T Mabrouki, H Sallem, J Rech Advances In Additive Manufacturing Conference, 28-36 2023
Experimental Study of Morphological Defects Generated by SLM on 17-4PH Stainless Steel TAM Sghaier, H Sahlaoui, H Sallem, T Mabrouki, J Rech Advances In Additive Manufacturing Conference, 238-244 2023
Effect of uncertainty parameters on graphene sheets Young’s modulus prediction H Sahlaoui, M Guedri, H Sidhom Journal of Mechanical Science and Technology 27, 2769-2774 2013
Experimental Investigation and Analytical Prediction of σ-Phase Precipitation in AISI 316L Austenitic Stainless Steel H Sahlaoui, H Sidhom Metallurgical and Materials Transactions A 44, 3077-3083 2013
Comparative study of the thermal shock resistance of an industrial tableware porcelain H Sahlaoui, K Makhlouf, H Sidhom Journal of Engineering 2013 (1), 972019 2013
Quantitative evaluation of aged AISI 316L stainless steel sensitization to intergranular corrosion: comparison between microstructural electrochemical and analytical methods H Sidhom, T Amadou, H Sahlaoui, C Braham Metallurgical and Materials Transactions A 38 (6), 1269-1280 2007
Effects of ageing conditions on the precipitates evolution, chromium depletion and intergranular corrosion susceptibility of AISI 316L: experimental and modeling results H Sahlaoui, K Makhlouf, H Sidhom, J Philibert Materials Science and Engineering: A 372 (1-2), 98-108 2004
A predictive model of the evolution of chromium profiles during the ageing of Ni-Cr-Fe alloys. H Sahlaoui, H Sidhom, J Philibert Annales de Chimie, Science des Materiaux 28 (5), 1-16 2003
Prediction of chromium depleted-zone evolution during aging of Ni–Cr–Fe alloys H Sahlaoui, H Sidhom, J Philibert Acta Materialia 50 (6), 1383-1392 2002
Amlioration des comportements thermique et mcanique des structures vitreuses par addition d'oxyde mtallique et traitements thermiques H Sahlaoui, H Sidhom Annales de Chimie Science des Matriaux 26 (3), 55-66 2001
Solid Inorganic Compounds-Improvement of mechanical and thermal properties of glass structures by a metallic oxide addition and suitable heat treatments. H Sahlaoui, H Sidhom Annales de Chimie-Science des Materiaux 26 (3), 55-66 2001
Advances in Additive Manufacturing: Materials, Processes and Applications T Mabrouki, H Sahlaoui, H Sallem, F Ghanem, N Benyahya
MOST CITED SCHOLAR PUBLICATIONS
Effects of ageing conditions on the precipitates evolution, chromium depletion and intergranular corrosion susceptibility of AISI 316L: experimental and modeling results H Sahlaoui, K Makhlouf, H Sidhom, J Philibert Materials Science and Engineering: A 372 (1-2), 98-108 2004 Citations: 210
Prediction of chromium depleted-zone evolution during aging of Ni–Cr–Fe alloys H Sahlaoui, H Sidhom, J Philibert Acta Materialia 50 (6), 1383-1392 2002 Citations: 146
Quantitative evaluation of aged AISI 316L stainless steel sensitization to intergranular corrosion: comparison between microstructural electrochemical and analytical methods H Sidhom, T Amadou, H Sahlaoui, C Braham Metallurgical and Materials Transactions A 38 (6), 1269-1280 2007 Citations: 64
Experimental Investigation and Analytical Prediction of σ-Phase Precipitation in AISI 316L Austenitic Stainless Steel H Sahlaoui, H Sidhom Metallurgical and Materials Transactions A 44, 3077-3083 2013 Citations: 40
Selective laser melting of stainless-steel: a review of process, microstructure, mechanical properties and post-processing treatments TAM Sghaier, H Sahlaoui, T Mabrouki, H Sallem, J Rech International Journal of Material Forming 16 (4), 41 2023 Citations: 26
Effect of uncertainty parameters on graphene sheets Young’s modulus prediction H Sahlaoui, M Guedri, H Sidhom Journal of Mechanical Science and Technology 27, 2769-2774 2013 Citations: 5
Amlioration des comportements thermique et mcanique des structures vitreuses par addition d'oxyde mtallique et traitements thermiques H Sahlaoui, H Sidhom Annales de Chimie Science des Matriaux 26 (3), 55-66 2001 Citations: 3
Advances in Additive Manufacturing: Materials, Processes and Applications: Selected Contributions to the 2nd Advances in Additive Manufacturing Conference (AIAM'2023), May 18 T Mabrouki, H Sahlaoui, H Sallem, F Ghanem, N Benyahya Springer Nature 2023 Citations: 2
Comparative study of the thermal shock resistance of an industrial tableware porcelain H Sahlaoui, K Makhlouf, H Sidhom Journal of Engineering 2013 (1), 972019 2013 Citations: 2
A comparative study on microstructure and mechanical properties of 17-4PH processed by a laser powder bed fusion vs rolling process TAM Sghaier, H Sahlaoui, T Mabrouki, H Sallem, J Rech Progress in Additive Manufacturing, 1-17 2024 Citations: 1
Mechanical properties of additively manufactured 17-4PH SS: heat treatment TAM Sghaier, H Sahlaoui, T Mabrouki, H Sallem, J Rech Advances In Additive Manufacturing Conference, 28-36 2023 Citations: 1
A predictive model of the evolution of chromium profiles during the ageing of Ni-Cr-Fe alloys. H Sahlaoui, H Sidhom, J Philibert Annales de Chimie, Science des Materiaux 28 (5), 1-16 2003 Citations: 1